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Composite Power Cable Covers  

Product Features:

Consistent Quality, High Compressive Strength, Durability, and Eco-Friendliness

Composite power cable covers are advanced protective components manufactured from polymer composite materials (e.g., resin, fiberglass) using high-temperature, high-pressure molding processes. Designed for cable trenches, substations, municipal roads, and other infrastructure, they provide critical protection for underground cables and equipment. By integrating material hybridization technology, these covers combine the strengths of diverse components, replacing traditional cast iron or concrete covers while balancing functionality, safety, and cost-effectiveness.  

 

Composite power cable covers achieve an optimal balance between performance and economy through material innovation. Their high strength, corrosion resistance, and lightweight properties make them essential components in modern power infrastructure. With ongoing advancements in composite materials (e.g., carbon fiber-reinforced resins), their performance will further improve, expanding their application scope.  

Product Description

Material Advantages – Detailed Analysis

  1. High Strength & Lightweight Design
    • Compressive & Flexural Strength: Fiber-reinforced composites, like fiberglass-reinforced resin, are designed to endure heavy vehicle loads (up to F900 load class). These materials enhance the load-bearing capacity significantly, ensuring optimal performance in high-traffic areas.
    • Weight Reduction: Weighing just one-third of traditional cast iron covers, these composite materials drastically reduce transportation and installation costs. They are lightweight, eliminating the need for heavy lifting equipment during deployment.
  2. Corrosion & Weather Resistance
    • Chemical Stability: These composites exhibit excellent resistance to acids, alkalis, salts, and moisture, making them ideal for demanding environments such as chemical plants and wastewater treatment facilities.
    • Temperature Tolerance: Withstanding extreme temperatures ranging from -50°C to +300°C, fiber-reinforced composites ensure stable performance across various climate conditions, from cold regions to extreme heat.
  3. Electrical Insulation & Safety
    • Insulation Properties: Polymer-based composite materials provide exceptional electrical insulation, preventing leakage accidents and ensuring the safety of electrical systems and maintenance crews.
    • Fire Resistance: Flame-retardant additives significantly slow down the spread of fire, enhancing emergency safety measures in public and industrial environments.
  4. Anti-Theft & Environmental Benefits
    • Non-Recyclable: Fiber-reinforced composite materials have no scrap value, effectively deterring theft and reducing potential risks associated with metal covers.
    • Eco-Friendly: These materials have zero toxic emissions during production and are partially recyclable, making them a sustainable choice for environmentally conscious projects.
  5. Durability & Cost Efficiency
    • Long Lifespan: Composites are highly resistant to wear and aging, outlasting metal and concrete alternatives and ensuring decades of service life with minimal maintenance.
    • Low Maintenance: With smooth, abrasion-resistant surfaces, composite covers eliminate the need for costly anti-corrosion treatments or repainting, offering long-term cost savings.
  6. Precision & Customization
    • Dimensional Accuracy: Molded to precise dimensions, these covers fit seamlessly with cable trenches, minimizing the risk of debris intrusion and enhancing overall performance.
    • Aesthetic Flexibility: Customizable colors and designs allow these covers to blend seamlessly with urban landscapes, offering both functionality and aesthetic appeal.

Key Applications

  • Municipal Engineering: Ideal for urban roads, sidewalks, plazas, and other areas that require both load capacity and visual appeal.
  • Industrial & Energy Facilities: Perfect for chemical plants, substations, battery cooling systems, and other industrial environments requiring high corrosion resistance and electrical insulation.
  • Transport & Underground Infrastructure: Suitable for subway tunnels, airport runways, and other transportation hubs requiring strength, waterproofing, and fire resistance.
  • Environmental Projects: Excellent for landfills, stormwater systems, and other environmental projects that require leak-proof sealing to prevent contamination.

Primary Service Providers

  • Utility Systems: Water supply, drainage, rainwater, sewage, and power grids.
  • Telecommunications: Telecom, cable TV, and streetlight networks.
  • Transportation & Logistics: Airports, ports, freight terminals, and transportation signal systems.
  • Pipelines: Natural gas, oil pipelines, and heating systems.
  • Public Infrastructure: Landscaping, real estate development, and urban projects.

Load-Bearing Grades & Applicable Zones

  • Group 1 (Minimum Grade: A15): Ideal for green belts, sidewalks, and areas closed to motor vehicles.
  • Group 2 (Minimum Grade: B125): Suitable for sidewalks, non-motorized lanes, car parks, and underground parking lots.
  • Group 3 (Minimum Grade: C250): Perfect for residential areas, alleyways, and light-traffic zones near curbs.
  • Group 4 (Minimum Grade: D400): Designed for urban main roads, highways, and expressways.
  • Group 5 (Minimum Grade: E600): Excellent for freight terminals, ports, and airports.
  • Group 6 (Minimum Grade: F900): Used in airport runways, where the highest strength is required.

Technical Specifications

  • Dimensions: Available in sizes ranging from 300×500 mm to 600×1000 mm for versatile installation.
  • Load Capacity: From A15 to D400, catering to various traffic and weight requirements.

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