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Luzhongbao 450x750x40 Cast Iron Grate Assembly

Product Features:

Rapid Drainage,Impact Resistant,Sturdy & Durable

The Luzhongbao 450×750×40 Cast Iron Grate Assembly is a high-performance drainage facility specifically designed for modern urban drainage systems. It is precision-cast from QT500-7 high-strength ductile iron. Its standard 450mm × 750mm dimensions and optimized 40mm thickness perfectly adapt to the drainage needs of municipal roads, plazas, and heavy vehicle traffic areas. This product strictly complies with the GB/T23858 national standard and the EN124 international load standard. Through innovative structural design and materials science application, it achieves breakthrough improvements in load-bearing capacity, durability, and drainage efficiency, providing fundamental solutions specifically targeting industry pain points of traditional grates such as susceptibility to settlement, corrosion, and low drainage efficiency.

Compared to products from ordinary manufacturers, the Luzhongbao Cast Iron Grate Assembly establishes three core advantages at the technical level: First, the materials science advantage, using QT500-7 grade ductile iron with tensile strength ≥ 500 MPa and yield strength ≥ 320 MPa. Its mechanical properties far exceed those of ordinary cast iron, with significantly improved elongation, giving the product superior compressive and impact resistance. Second, the structural design advantage, with unique ribbing technology and internal reinforcement rib structure, ensures more uniform load distribution and improves deformation resistance by over 50%, fundamentally eliminating the risk of bending deformation during use. Third, the anti-settlement technology advantage, featuring an innovative integrated joint anti-settlement design that combines an expanded base and an anchoring system, completely solves the problem of asphalt settlement around the manhole and achieves permanent levelness with the road surface. These advantages enable Luzhongbao products not only to easily handle heavy loads exceeding 400 kN but also to maintain long-term stable operation in corrosive environments such as acid rain and de-icing agents, with a service life far exceeding the industry average.

Product Description

Exceptional Material and Structural Design

The Luzhongbao 450×750×40 Cast Iron Grate Assembly uses QT500-7 high-strength ductile iron. Its spheroidal graphite microstructure effectively blocks crack propagation, giving the material high strength coupled with good toughness. The product interior employs a three-dimensional reinforcement rib grid design, optimized through Finite Element Analysis for stress distribution, increasing load capacity by over 50% compared to traditional products. The unique square outer frame with circular inner core structure ensures a perfect fit with standard manhole openings while providing a larger load dispersion area, guaranteeing the product's long-term usage stability from the design source.

Innovative Anti-Settlement Technology

The product adopts an integrated joint anti-settlement system, connecting the grate and the frame into a whole through a precise structure. Loads are vertically transmitted through the grate sidewalls to the road structural layers, completely avoiding the risk of backfill settlement. The frame base features a 250mm wide flange design, increasing the contact area with the base layer. Combined with a pre-embedded anchoring system, it forms a "three-dimensional protection network," ensuring permanent levelness with the road surface and eliminating the "bouncing" phenomenon caused by grate settlement.

Comprehensive Safety Performance

Regarding anti-theft safety, the product uses concealed hinges paired with dedicated locks, with no exposed fasteners, offering resistance to illegal opening far exceeding ordinary products. Regarding anti-slip safety, the deeply engraved herringbone anti-slip pattern on the surface uses a three-dimensional carving process, with a dry friction coefficient ≥ 0.65, maintaining excellent anti-slip performance even in rainy or snowy weather. Regarding load-bearing safety, the product is certified for D400 grade (400 kN), with some models reaching E600 grade, capable of confidently withstanding the extreme tests of heavy trucks and dense traffic flow.

Excellent Drainage Efficiency and Environmental Characteristics

The geometrically optimized opening design of the grate achieves the optimal balance between drainage area and structural strength, with an open area ratio as high as 30%, improving drainage efficiency by 40%. The unique three-dimensional water flow channel quickly directs surface runoff, effectively preventing road water accumulation even during heavy rainstorms. The product surface uses environmentally friendly coating technology, free from heavy metal pollutants, complying with national green building material standards, contributing to urban sustainable development.

Long-Lasting Anti-Corrosion and Intelligent Operation & Maintenance

In terms of anti-corrosion technology, a dual protection system of high-temperature electrostatic spraying + epoxy asphalt coating is used, with a coating thickness exceeding 150μm and salt spray test resistance exceeding 3000 hours, effectively resisting erosion from acid rain and de-icing agents. For smart functions, embedded RFID chips are optional, enabling digital asset management. Paired with a dedicated operation and maintenance platform, it allows real-time monitoring of product status, significantly improving maintenance efficiency. The modular design saves 70% on installation and maintenance time, with a comprehensive service life exceeding 30 years.

The Luzhongbao 450×750×40 Cast Iron Grate Assembly, through breakthroughs in materials science, innovation in structural design, and the application of anti-settlement technology, establishes a new quality standard for modern urban drainage systems. It not only solves industry pain points of traditional grates such as susceptibility to settlement, damage, and low drainage efficiency but also significantly reduces the whole-life-cycle cost with its ultra-long service life and intelligent maintenance features, making it an ideal choice for the upgrade of drainage systems in smart city construction.

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