HomeProductsDuctile Cast Iron ProductsLuzhongbao 450×750×40 Cast Iron Grate Assembly: The Reliable Guardian of Urban Drainage Systems

Luzhongbao 450×750×40 Cast Iron Grate Assembly: The Reliable Guardian of Urban Drainage Systems

Product Features:

High Load-Bearing, Efficient Drainage, Long Service Life

The Luzhongbao 450×750×40 Cast Iron Grate Assembly is a high-standard protective facility specifically designed for modern urban drainage systems, precision-cast from QT500-7 high-strength ductile iron. Its 450mm × 750mm rectangular dimensions and optimized 40mm thickness perfectly adapt to the drainage needs of areas such as municipal roads, plazas, and parking lots, combining exceptional load-bearing capacity with efficient drainage performance. The product strictly complies with national standards like GB/T23858 and, through innovative structural design, fundamentally solves industry pain points of traditional grates such as susceptibility to settlement, corrosion, and clogging. The unique integrated construction of the outer frame and grate core ensures precise fitting after installation, while the deep surface anti-slip patterns and reinforcement rib network further enhance safety and durability, making it an indispensable and reliable component in urban infrastructure.

Compared to products from ordinary manufacturers, the Luzhongbao Cast Iron Grate Assembly demonstrates significant advantages across five core aspects: First, the materials science advantage, using QT500-7 grade ductile iron with tensile strength ≥ 500 MPa and yield strength ≥ 320 MPa. Its mechanical properties far exceed those of ordinary cast iron, with elongation and impact resistance improved by over 50%. Second, the structural design advantage, the internal three-dimensional reinforcement rib grid and bottom support system are optimized through Finite Element Analysis, ensuring more uniform load distribution and extremely strong deformation resistance. Third, the anti-settlement technology advantage, the integrated design of the expanded frame and anchoring system effectively prevents asphalt settlement around the manhole, ensuring long-term levelness with the road surface. Fourth, the safety performance advantage, anti-theft locks and a highly anti-slip surface provide comprehensive protection. Fifth, the long-lasting anti-corrosion advantage, heavy-duty anti-corrosion coating technology gives the product a service life exceeding 30 years. These advantages enable Luzhongbao products not only to easily handle heavy loads exceeding D400 grade (400 kN) but also to operate stably in harsh environments like acid rain and de-icing agents, reducing the whole-life-cycle cost by over 40%.

Product Description

Exceptional Materials Science and Structural Innovation

The Luzhongbao Cast Iron Grate Assembly uses QT500-7 high-strength ductile iron. The spheroidal graphite structure in its microstructure effectively blocks crack propagation, giving the material high strength coupled with excellent toughness. The internal three-dimensional reinforcement rib grid is optimized through both fluid dynamics and structural mechanics, forming a scientific load transfer path, ensuring no structural fracture or permanent deformation under repeated heavy vehicle traffic. The unique integrated design of the outer frame and grate core ensures the stability of the overall structure while providing excellent drainage performance, guaranteeing the product's long-term use reliability from the design source.

Innovative Anti-Settlement and Efficient Drainage Technology

The product adopts an integrated joint anti-settlement system. The grate and frame are connected into a whole through a precise structure. Loads are vertically transmitted through the grate sidewalls to the road structural layers, completely avoiding the risk of backfill settlement. The wide-flange design at the frame base increases the contact area with the base layer. Combined with the pre-embedded anchoring system, it forms a three-dimensional protection network. The geometrically optimized opening design achieves the optimal balance between drainage area and structural strength, with an open area ratio as high as 30%, significantly improving drainage efficiency. The unique self-cleaning sloped structure effectively prevents debris accumulation, ensuring unimpeded drainage performance even under extreme weather conditions like heavy rain.

Comprehensive Safety Assurance System

Regarding anti-theft safety, the product uses concealed hinges paired with dedicated locks, with no exposed fasteners, offering resistance to illegal opening far exceeding ordinary products. Regarding anti-slip safety, the deeply engraved three-dimensional anti-slip pattern on the surface is made using a special process, with a dry friction coefficient ≥ 0.6, maintaining excellent anti-slip performance even in rainy or snowy weather. Regarding load-bearing safety, the product is certified for D400 grade (400 kN), capable of confidently withstanding the extreme tests of heavy trucks and dense traffic flow. The grate slot width complies with safety standards, effectively preventing high heels from getting stuck or small items from falling through.

Long-Lasting Anti-Corrosion and Environmental Adaptability

The base material is treated with high-temperature hot-dip galvanizing (zinc layer thickness ≥80μm) supplemented by an epoxy asphalt coating, forming a dual protective barrier. Salt spray test resistance exceeds 2000 hours, effectively resisting erosion from acid rain and de-icing agents. In terms of temperature adaptability, it maintains stable performance within an extreme temperature range of -40°C to 80°C, fully adapting to the climate conditions of various regions in China. The inherent corrosion resistance of the material itself, combined with special surface coating technology, gives the product a design service life exceeding 30 years, significantly reducing maintenance costs.

Intelligent Operation and Maintenance and Convenient Installation

For smart functions, the product can be optionally equipped with embedded RFID chips, enabling digital asset management. Paired with a dedicated operation and maintenance platform, it allows real-time monitoring of product status, greatly improving maintenance efficiency. For convenient installation, the modular design makes installation and maintenance simple and fast, significantly reducing construction difficulty and time costs. Standardized dimensions ensure perfect compatibility with existing drainage systems, providing convenience for the upgrade and renovation of urban drainage systems.

Summary

The Luzhongbao 450×750×40 Cast Iron Grate Assembly, through breakthroughs in materials science, innovation in structural design, and the application of anti-settlement technology, establishes a new quality standard for modern urban drainage systems. It not only solves industry pain points of traditional grates such as susceptibility to settlement, damage, and low drainage efficiency but also significantly reduces the whole-life-cycle cost with its ultra-long service life and intelligent maintenance features, making it an ideal choice for the upgrade of drainage systems in smart city construction.

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