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Luzhongbao 500×590×40 Composite High-Speed Cover Plate

Product Features:

Corrosion Resistant,Low Noise,High Strength & Load-bearing

With the increasing advancement of expressway infrastructure construction today, the inspection well cover plate, as an important component of the road surface system, directly affects the safety, comfort, and durability of road traffic. Traditional metal cover plates have long faced problems such as noise generation, poor corrosion resistance, and insufficient anti-theft performance, while ordinary composite cover plates often struggle to meet the requirements for fatigue resistance under the dynamic loads of high-speed vehicles. The Luzhongbao 500×590×40 Composite High-Speed Cover Plate is developed specifically for high-load traffic environments like expressways, based on advanced composite material technology and dynamic mechanical analysis. Through unique structural reinforcement design, optimized material formulation, and precision manufacturing processes, this product achieves exceptional load-bearing performance, excellent vibration fatigue resistance, and a long service life, providing a reliable solution for expressway inspection facilities.

This product adopts a high-performance composite material system, with dimensions of 500mm × 590mm × 40mm. This rectangular design is optimized through rigorous dynamic simulation, enabling effective dispersion of the dynamic loads generated by passing high-speed vehicles. The 40mm thickness design incorporates a multi-level reinforcement structure, achieving lightweight while ensuring the overall stiffness of the cover plate. The cover plate surface features a deep-tooth anti-slip design, ensuring driving safety in rain and snow while significantly reducing noise when vehicles pass. The product inherits the excellent characteristics of composite materials: corrosion resistance, insulation, and non-magnetic properties. Its innovative structural design achieves a higher level of fit between the cover plate and the well frame, effectively avoiding common issues like bouncing and abnormal noises associated with traditional covers.

Product Description

Luzhongbao 500×590×40 Composite High-Speed Cover Plate: An Innovative Solution for Expressway Inspection Well Systems.

Material System and Process Innovation

The exceptional performance of this high-speed cover plate stems from its special material formulation and manufacturing process. The matrix material uses high-performance vinyl ester resin, known for its excellent fatigue resistance and chemical corrosion resistance, capable of withstanding long-term erosion from de-icing agents, oil stains, and other substances in the expressway environment. The reinforcement system employs a composite structure of multi-layer directional glass fiber fabric and chopped fibers. Precise ply design ensures the product exhibits excellent mechanical properties in both longitudinal and transverse directions.

The manufacturing process utilizes a 10,000-ton hydraulic press for high-temperature, high-pressure compression molding. A precisely controlled curing curve ensures thorough cross-linking and curing of the material. The mold design incorporates a unique overflow system, ensuring consistent density at the product edges and the center, effectively avoiding edge brittleness issues. The finished product undergoes precision machining to achieve dimensional accuracy of ±0.5mm, ensuring the fit clearance between the cover plate and the frame is controlled within the optimal range.

Structural Design and Performance Characteristics

The structural design of this product focuses on meeting the mechanical performance requirements under high-speed dynamic loads. Within the 40mm thickness space, a crisscrossing reinforcing grid is implemented. The grid structure is optimized through Finite Element Analysis, enabling effective dispersion of concentrated loads across the entire cover plate area. The four corners feature a rounded transition design with additional internal ribs, significantly improving impact resistance.

Verified by national authoritative testing institutions, the load-bearing capacity of this cover plate reaches D400 or higher, with a dynamic fatigue life exceeding 2 million cycles, fully meeting the most stringent requirements for expressway use. A unique locking design prevents displacement or bouncing of the cover plate when vehicles pass. Its sealing performance effectively prevents rainwater backflow, ensuring the safety of underground equipment.

Engineering Applications and Value Analysis

In expressway applications, this cover plate demonstrates significant technical advantages. Its excellent anti-vibration performance effectively extends the service life of the well structure and reduces maintenance frequency. The feature of easy installation significantly shortens construction time, minimizing traffic disruption caused by road closures. The cover plate surface can be customized in color, creating a clear contrast with road asphalt and serving as a good warning signal.

From a whole-life-cycle cost analysis, the product's design service life exceeding 30 years and near-zero maintenance characteristics result in a comprehensive cost far lower than traditional products. The lack of scrap value completely solves the theft problem, while its outstanding corrosion resistance ensures long-term reliable operation in harsh environments.

Summary

The Luzhongbao 500×590×40 Composite High-Speed Cover Plate is an innovative product developed specifically for high-class roads. It successfully addresses the technical challenges faced by traditional cover plates under high-speed conditions. Through advanced material selection, structural optimization, and manufacturing processes, the product provides a safe and reliable solution for expressway infrastructure, reflecting the trend of modern traffic engineering towards high performance and long service life. Choosing this product means providing strong technical support for the construction of high-class roads.

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